Manual Metal Arc Welding

Xuper 660NH

Special maintenance and repair welding electrode with advanced by pherical coating offering the benets of a rutile and of a basic coating. The deposit is smooth and regular. Very stable arc with transfer in ne droplets with low spatters. Good penetration. Adapted to contact welding. Approved 0 0. for applications between - 40C and 350C

Its mechanical properties are higher than most of structural steels

• Low heat input and low hydrogen electrode that minimizes harmful base metal transformations.
• Exceptional all- position weldability.
• Crack-free welding deposits.
• Quick freezing easy slag removal.
• High energy arc concentration for good penetration even in M&R condition.

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EutecTrode 670

EutecTrode 670 has been specially formulated to meet the critical metallurgical demands when joining stainless and mild steels of unknown composition. Its composition also makes it an ideal candidate product when welding dissimilar steels and when such steels need scaling resistance up to 1800°F.

• Fully Austenitic structure helps retain mechanical properties
• Excellent in Salt-rich environments
• Corrosion Resistance: High resistance to corrosion and spalling
• Temperature Resistance: Effective in environments with high temperatures up to 1800°F

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EutecTrode 680

EutecTrode 680 is a high-alloy electrode designed for critical maintenance and repair applications. It is suitable for a wide range of high alloy steel components, providing maximum repair reliability and extended part service life. The electrode is known for its superior crack resistance and high mechanical properties, ensuring an excellent in-service Maximum Safety Margin (MSM).

• Repairs to most high alloy steel components
• Maximum repair reliability
• Extended part service life
• Reduced inventory carrying costs
• Improved capital & equipment management

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Xuper 680 CGS

Xuper 680 CGS is a high-alloy electrode designed for critical maintenance and repair applications. It is suitable for a wide range of high alloy steel components, providing maximum repair reliability and extended part service life. The electrode is known for its superior crack resistance and high mechanical properties, ensuring an excellent in-service Maximum Safety Margin (MSM).

• Repairs to most high alloy steel components
• Maximum repair reliability
• Extended part service life
• Reduced inventory carrying costs
• Improved silicon content for grain size control and weldability.
• High-Alloy Electrode for welding dissimilar, unknown, and problem steels

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XHD 2222

XHD 2222 is a high-alloy nickel-based electrode designed for critical maintenance and repair applications. It is suitable for a wide range of high alloy steel components, providing maximum repair reliability and extended part service life. The electrode is known for its superior crack resistance and high mechanical properties, ensuring an excellent in-service Maximum Safety Margin (MSM).

• Manual Metal Arc Electrode For joining thick sections of hardenable steels

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Xuper NucleoTec 2222

Xuper NucleoTec 2222 is a low heat input electrode with a proprietary basic flux coating formulation and a high purity, fully alloyed core wire. It is designed specically for joining thick sections of hard enable steels with lower preheat procedures and Maximum Safety Margin. The electrode provides a fully authenticate solid-solution nickel-chromium-manganese-iron alloy deposit, which offers reliable, radiographic quality deposits with outstanding mechanical, metallurgical, physical, and chemical properties.

• Manual Metal Arc Electrode for joining thick sections of hardenable steels

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EutecTrode EC 6821

High chrome manganese alloy electrode for TeroCote protective coatings and cushion layers on carbon steels, low or high alloy steels, and manganese steels

• Maximal resistance to impact and pressures
• Very work-hard enable deposit.
• Excellent AC/DC weldability.
• Machinable with cutting tools.
• Can be contact welded.
• Easy slag removal.
• Excellent crack resistance by absorption of internal stresses.
• Magnetic deposit

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Eutec - StainTrode D

Eutec - StainTrode D is a versatile, low heat input manual metal arc electrode designed for maintenance welding of stainless steels, particularly for unknown grades and refractory steels. It is engineered for high-speed welding, minimizing distortion, and providing easy slag removal and moisture resistance.

• Immediate striking and re-striking -ideal for tacking applications.
• Resistance to inter granular corrosion -maximum safety margin.
• Refined grain micro structure - increased performance.
• Insensitive to hydrogen embitterment - increased reliability.
• Resistant to embitterment at cryogenic or furnace temperatures
• Resistant to heat and oxidation up to 1100 C.

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Eutec - StainTrode A-Mo-L

StainTrode A-Mo-L is a high chromium-nickel electrode formulated with a highly refined flux coating for all-position welding of stainless steels. Arc control is outstanding and slag is virtually self-releasing. This premium stainless steel electrode is ideal for welding molybdenum- enhanced stainless steels such as AISI 316 ,316L, 317, and 317L. It can also be used on non- molybdenum bearing stainless steels such as AISI 304 ,304 ,302 ,301L and 321. Exhibits enhanced corrosion resistance due to increased levels of molybdenum

• Enhanced corrosion and pitting resistance due to increased levels of molybdenum.
• Formulated for use on dairy, food and distillery equipment
• Designed for welding molybdenum enhanced stainless steels such as AISI 316, 316L, 317 etc

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Eutec - StainTrode B-L

Eutec - StainTrode B-L is a versatile manual metal arc electrode, low heat input, all position electrode. High corrosion and heat resistance electrode for manual arc welding 18/8 and 19/9 stainless steel type 301,302, 304, 304L, 305, 306, 308, 308L and 347.

• All positions electrode. Especially recommended for joining extra low carbon grades to minimize carbide precipitation and eliminate inter granular corrosion, where good corrosion resistance are required. Excellent resistance to heat and scaling.

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Xyron 223

The high nickel content of the core wire ensures a deposit which is easy to file, with a non-fragile transition zone, an absence of hard phases, and a coefficient of expansion similar to that of the base metal which minimizes internal stresses. Containing graphite stabilizing elements and deoxidized agents to optimize arc characteristics. This unique composition gives the 223 electrode a stable arc even at low welding currents.

• Exceptional high speed weldability, Reduced penetration in the base metal, with low dilution and virtually no oxide inclusions.
• Dense deposit provides high crack resistance, leak-proof joints with good machinability.

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Xyron 224

Special electrode offering optimum machinability for all cast irons, flat beads without under- cutting. The first Castolin low ampelectrode for welding grey cast iron with metal transfer by fine droplets, offering optimum machinability. No under-cutting (important for new parts in pre- machined cast iron). No preheating required, enhanced fluidity, easy to remove slag. Ideal for overlaying and for buttering layers as preparation for bronze electrodes.

• Excellent deposition characteristics with Very good machinability.
• Good positional welding with low amperage welding current
• Homogeneous deposit structure with low dilution.

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Xuper 2240

A high nickel alloy electrode producing low-heat-input deposits which are highly crack resistant and fully machinable. The electrode is designed with an electroplated core wire of controlled thickness to ensure a low electrical resistivity. This avoids overheating of the electrode, and ensures a unique metal transfer characteristic for low dilution and controlled metallurgical structure, with spherical graphite formation for high resistance to weld metal cracking. The special arc characteristics also allow positional welding even on contaminated surfaces. For the fabrication and repair of flake graphite and nodular cast iron where ease of welding, low heat input and high crack resistance are important. Also suitable for joining cast iron to carbon steels and low alloy steels.

• Superior positional weldability with Nodular graphite deposit for crack resistance, strength and colour match
• Low heat input, smooth metal transfer
• Absence of electrode overheating
• Special arc characteristics for contaminated surfaces

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Xuper 2233N

Xuper 2233N is a low-amperage, cored wire, flux-coated electrode for welding the widest range of cast irons as well as for welding cast iron to steel. Deposits are highly crack-resistant with superior machinability. Improved weldability and wash characteristics result in weld beads that are flat, even, and finely rippled. The advanced core wire prevents overheating at rated amperage reducing stub loss while Maintaining weldability. The smooth stable arc has great strike and re-strike characteristics with minimal spatter and fuming.

• All position, AC/DC electrode for joining, build-up and overlays
• Durable, crack-resistant welds with great machinability
• High quality core wire reduces overheating and flux breakdown, meaning less stub loss
• Good for nodular and ductile cast irons, sections under restraint and dissimilar joints of cast irons and plain steels can be used on grey, malleable, meehanite, SG, Ni-resist Cast iron

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Xuper Xyron 242

Castolin 242 is a manual metal arc electrode with a special coating designed for hot welding of grey cast iron, matching the cast iron base metal. According to the heat treatment, the welded deposit can become ferritic or pearlitic-ferritic. Recommended for spheroidal (nodular) graphite cast irons.

• Excellent deposition characteristics with Very good machinability.
• Good positional welding with low amperage welding current
• Homogeneous deposit structure with low dilution.

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EutecTrode EC 2026

High nickel alloy electrode with fast fusion speed ensuring dense, crack resistant, easy to machine deposits on cast iron with comparable hardness and coefficientof expansion which minimises residual stresses.

• The special ionising flux coating creates a fine spray metal transfer promoting low heat input and reduced dilution effects.

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EutecTrode 27

EutecTrode27 is an iron core electrode with a flux coating designed to produce 'arc spray' transfer type. It is excellent for bonding welds on parts highly degraded by oxidation, corrosion and thermal fatigue. It can be used for casting repairs and wearfacing cast iron parts. It removes the S and P excess on cast iron surfaces. The electrode produces a hard and dense iron carbide type deposit with excellent resistance to abrasion, pressure and high temperatures in a single pass.

• High arc force powers through contaminants to clean and seal metal surfaces. Good for pre- welding preparation on unknown and low-grade cast iron repairs. Non-machinable.

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EutecTrode 2

The weld deposit of EutecTrode 2 consists of a hard, fine grained structurecontaining Cr, Mn and Mo, producing excellent resistance to abrasion, impact and pressure combinationsuitable for protective overlays on steels including plain carbon steel, carbon-manganese steels and low alloy steels.

• Deposits exhibit good cracking resistance
• If deposits are not annealed, machining is only possible by grinding
• The deposit hardness can be further optimized by heat treatment or nitriding
• Easy slag removal
• Deposits are heat treatable

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EutecTrode 2B

EutecTrode 2B is principally formulated to resist severe impact on plain carbon steels, low-alloy steels, and many construction steels. Deposits have high compressive strength that makes them ideal for re-builds involving a cushion layer followed by a harder final layer.

• Excellent cushioning alloy
• Deposits exhibit high compressive strength
• Resists severe impact on plain carbon, low-alloy and construction steels

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ToolTecTic 6 NHSS

Special quench-hardening electrode providing great hot hardness and thermal oxidation resistance. ToolTecTic 6NHSSis a High-Speed Steel electrode for applications requiring hardened surfaces as welded, which can retain a cutting edge. Heat treatment ensures exceptional mechanical properties in the deposit, with remarkable hot hardness and resistance to high temperature oxidation, making this electrode ideally suited for protection of tool and die steel components. It can also be used for fabrication of cutting tools using medium carbon or low-alloy steels.

• Increased service life of coated parts.
• Excellent hot hardness and high temperature oxidation resistance.
• High edge retention characteristics.
• Highly crack resistant.
• Welds in all positions.
• Damaged tools can be repaired rapidly.

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SugarTec MAX 45

Electrode specially developed for plating, ensuring greater extraction and protection of the mill. EC SugarTec MAX 45 - A new solution to increase mill “grip”!

• Highest Cr content on the market.
• High abrasion resistance and high hardness structure.
• Greater adherence to the mill - new formulation with elements that activate the electric arc.

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EutecTrode 400

A ferrous base electrode with additions of Ni, Mn & other elements to improve welding properties. deal Cushion layer before hardfacing on Mn steel, low carbon steel, low alloy steel.

• Tough overlay on manganese steel and alloy steel.
• For severe impact, shock and hammering applications.
• Frigid arc coating for lowest possible amperage.
• Work hardens in service.

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XHD 646

High efficiency, austenitic manual electrode for intermediate layers and rebuilding 13 % manganese steel, alloyed steels and hardenable steels.

• Very high resistance to impact.
• Easy slag removal.
• High work-hardening rate.
• Machinable with tungsten carbide tip tool.
• Corrosion resistance.
• Smooth even appearance.
• High metal recovery 150%.

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EutecTrode 700

High metal recovery manual electrode (130%) developed for wearfacing against abrasion, moderate impact and metal-metal friction.

• Very stable arc.
• Easy removal slag.
• Excellentweldability even at low amperage.
• Resistant against wear under high pressure, impacts and abrasion.
• Smooth deposit to favor gliding of abrasives.
• Very soft fusion.

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ChromCarb N 6006

ChromCarb N6006 is an electrode for the overlay and protection of carbon, alloy and manganese steels. A high chromium carbide content makes it especially favorable against coarse particle abrasion, moderate gouging impact and mild corrosion in any number of service conditions.

• For use on most carbon, low-alloy and air. manganese steels
• Resistant to coarse particle abrasion with moderate impact
• Provides dense, smooth, easy to clean deposits

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EutecTrode EC 6610

Build-up on all drop forging tools. Repair of worn out or damaged profiles. Salvage scrapped undersized die-blocks by total re-build with weld metal. Overlaying of complicated profiles requiring combination of high hardness and toughness combined with good machinability such as gear pinion teeth.

• Superior deformation resistance at high temperatures.
• Excellent compatibility with die block steels.
• Machinable with tungsten carbide tool.
• All position weldability.

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EutecTrode EC 6611

Joining, build-up and repair of new, worn-out or cracked steel structures, machinery components and other heavy duty equipment & welding of cast steels, fabrication of micro alloyed and H.S.L.A. steels including automotive applications. Specially suited for repair of forging equipment like columns, sow blocks.

• Non-hygroscopic flux coating. Strong, stable arc. Self releasing slag.
• No temper embrittlement of weld deposit.

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EutecTrode EC 6622

EutecTrode EC 6622 is a high-strength electrode specially developed for surfacing and joining of dissimilar steels and low alloy components. It offers excellent protection against corrosion, particularly in sugar and steel industry environments, and provides smooth, machinable welds with high tensile strength.

• Excellent resistance to corrosion
• Welds can be machined to a high polish finish
• Low friction surface
• Multi-pass friendly – crack-free even with
• thick build-ups
• Ideal for low to medium carbon steel and low

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EutecDur N 6070

A high efficiency complex carbide alloy electrode containing controlled percentages of hard constituents producing, extremely hard depositsresistant up to 650ºC.

• Exceptional abrasion resistance
• Extremely hard deposits
• Fine metallurgical structure
• Contains ultra-hard complex carbides
• Very stable arc
• Minimal slag residues
• For use with AC or DC power source

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Xuper Abratec 6088

Thanks to high density and good distribution of hard DIAMAX particles in a hard nickel-based matrix, the deposit obtained with Xuper AbraTec 6088 is highly resistant to abrasion, erosion and to corrosion at high temperatures.

• This electrode welds at a low current which results in very little dilution as well as minimal deformation of the base metal including those of stainless steels and nickel alloys.
• Optimal wear resistance is reached with a single layer deposit.

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EutecTrode XHD 6395N

Eutectrode XHD 6395N is based on the science and engineering of Nanotechnology. Weld deposits have a high volume fraction of ultra-hard, complex borocarbides distributed evenly in a unique, semi-amorphous iron alloy matrix. Easy to use and welder-friendly, 6395N offers a higher caliber of abrasion resistance reinforced by a tough, ductile matrix for added impact resistance. 6395N outperforms chromium and complex carbides by up to 6395 !%40N's wear resistance is equal to that of a 35% tungsten carbide alloy at a lower cost.

• Unique NanoAlloy structure for unmatched abrasion and erosion resistance
• Produces tough uniform 67 HRC single and double pass weld deposits
• Wears like tungsten carbide at a fraction of the cost
• Outlasts chrome carbide and complex carbide alloys

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EutecTrode 6450

High chrome manganese alloy electrode for TeroCote protective coatings and cushion layers on carbon steels, low or high alloy steels and manganese steels.

• Maximal resistance to impact and pressures.
• Very work-hardenable deposit.
• Excellent ac/dc weldability.
• Machinable with cutting tool.
• Can be contact welded.
• Excellent crack resistance by absorption of internal stresses.
• Amagnetic deposit.

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XHD AbraTec N6710

High efficiency electrode for TeroCote coatings on alloyed and non-alloyed steels, austenitic steels with 12-14% manganese.Deposit with a high content of hard constituents of Nucleo-C elements, resistant to intense abrasion under pressure and moderate impact.

• High resistance to wear from combined abrasion, pressure and impact
• High deposition speed
• Very thick single pass deposits
• Very high weld yield (250%)
• Minimal dilution with the base metal
• Virtually slag free
• Non-hygroscopic coating
• Easy striking and restriking

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XHD AbraTec N6715

High efficiency welds containing a maximum percentage of hard constituents with Nucleo- C elements which offer excellent resistance to high temperature abrasion and ero12-14% gas media. Suitable for overlaying a wide range of steels including low alloy steel and 12-14% austenitic manganese steels.

• Non-hygroscopic coating
• Positional weldability
• High metal recovery (%230)
• Low dilution with base metal
• Easy slag removal.

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EutecTrode 6717

Unique martensitic Ti-C alloy designed for surfacing of carbon steel and manganese steel components, subjected to high impact combined with severe pressure and abrasion.

• Finely and evenly dispersed titanium carbides in martensitic matrix.
• Crack-free multilayer deposit.
• Consistency in hardness irrespective of number of layers, Ideal for thick, multi-pass, protective coatings.
• High resistance to impact, pressure & abrasion.

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XHD AbraTec N6777

An advanced electrode for overlaying of carbon steels & low alloy steels for applications involving abrasion and erosion at elevated temperatures. The weld deposit contains high percentage of refractory carbides, enabling abrasion at elevated temperature..

• Carbides of Cr, Mo, Nb, W, V, Fe-Cr-C in eutectic matrix.
• Excellent resistance to wear upto 650 C.
• Easy handling with rapid deposition rate.
• Very high metal recovery.

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EutecTrode 6800

EutecTrode6800 is a special nickel alloy containing Cr, Mo, W giving excellent thermal properties for service in a wide range of high temperature environments and corrosion resistance against oxidizing acids, mixed acids, salts, etc.

• Non-hygroscopic coating
• Positional weldability
• High metal recovery (%230)
• Low dilution with base metal

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EutecTrode XHD 6804

EutecTrode 6804XHDis a unique formulation and, owing to a judicious combination of carefully dosed alloy additives, this electrode offers the following properties

• Exceptional weldability, stable arc, perfect metal transfer
• Easy to use, smooth flow without spatters
• Good appearance with perfectly regular beads
• Solid, dense deposit, free of porosity or microcracks
• No risk of cracking with multiple pass welds
• Maximum hardness after one pass
• Retained hardness independent of thermal cycles up to 500 C

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Xuper XHD 6868

High-performance alloyed electrode designed for industrial maintenance welding applications. It features a specially formulated flux coating and alloy core wire, resulting in a deposit with a grain- refined, binary-phased microstructure that maintains mechanical properties despite variable dilution effects.

• Superior tensile strength and high crack resistance Compatible with most types of steels.
• All positional capability and DC/AC performance to prevent magnetic arc blow effects.
• Electrode flux coating resists overheating, allowing for easy contact weldability
• Produces clean, uniform weld beads with minimal spatter

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EutecTrode 7008

EutecTrode EC 7008 is a high-performance tubular electrode developed to resist severe abrasion and light impact. It is specially designed for high deposition rates and maximum metal recovery, making it ideal for repair and protection of components exposed to wear.

• High metal recovery with very good deposition efficiency
• Excellent resistance to abrasion and mild impact
• Can be used up to 250°C operating temperature
• Uniform distribution of hard chromium carbides in a tough materialistic matrix
• Achieves full performance in just one layer
• Designed for high force applications at low temperatures
• Tubular construction for higher current density

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EutecTrode 7020

EutecTrode 7020 is a highly alloyed composition suitable for severe abrasion with medium impact and maintains deposit hardness up to 1000°F (538°C). This all-position, tubular electrode has a high deposition rate for increased efficiency, productivity, coverage and usability. When used at low amperage, dilution is minimized and the key wear resistant properties are maintained. EutecTrode 7020 possesses built-in moisture resistance.

• Designed for maximum efficiency and productivity
• Maintains high temperature hardness to 1000°F (538°C)
• Slag-free weld deposits
• Low operating current and low heat input

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Eutectrode 7030

EutecTrode 7030 is specifically formulated to resist fine particle erosion, -2body abrasion and light impact while maintaining deposit hardness up to 1000°F (538°C). This all-position, tubular electrode has a high deposition rate for increased efficiency, productivity, coverage and usability. When used at low amperage, dilution is minimized and the key wear resistant properties are maintained. EutecTrode 7030 possesses built-in moisture resistance.

• Designed for maximum efficiency and productivity
• Maintains high temperature hardness to 1000°F (538°C)
• Slag-free weld deposits
• Low operating current and low heat input

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EutecTrode 7040

EutecTrode 7040 is formulated to resist severe abrasion and high temperature erosion up to 1500°F (815.5°C). This all position, tubular electrode has a high deposition rate for increased efficiency, productivity, coverage and usability. When used at low amperage, dilution is minimized and the key wear resistant properties are maintained. EutecTrode 7040 possesses built-in moisture resistance.

• Designed for maximum efficiency and productivity
• Maintains high temperature hardness to 1500°F (815.5°C)
• Slag-free weld deposits
• Low operating current and low heat input

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Xuper DrilTec 8800

Xuper DrilTec 8800 is a torch alloy manufactured under rigorous conditions which prevent loss of de-oxidizers and Diamax particle erosion. The alloy formulation consists of hard Diamax particles dispersed throughout a copper-base alloy that forms the matrix. 8800 alloys also include the most advanced, ATMOSIN containing XFC flux coatings for maximum de0oxidizing and cleansing action during deposition. Improved weldability permits bonding at a temperature well below the critical temperatures of ferrous metals. Recommended for use on steels and cast iron.

• Augers: Reamers
• Bucket Teeth: Pilots
• Burning Shoes: Junk Bits
• Composite Drills : Earth Moving Equipment
• Cutters: Rotary Cutting Bits
• Drills : Rotary Cutters
• Masonry Drills: Rotary Cutting Shoes
• Plowshares:Drill Nuts

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EutecDur N 9060

EutecDur N 9060 shows a coarse microstructure. Because of the much lower content of Chromium, Tungsten and Carbon, the alloy offers a high ductility. EutecDur N 9060 shows that in addition to its qualities in respect of impact, a moderate resistance to pressure and abrasion and excellent resistance to corrosion and heat.

• Exceptional resistance to heat giving high hot hardness values
• Good all-round resistance to wear
• Good arc characteristics
• Dense deposit with excellent bead formation

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EutecDur N 9080

EutecDur N 9080 is a cobalt-based electrode for use on medium-carbon, hardening and air- hardening, alloy and manganese steels, as well as nickel alloys.

• Excellent resistance to thermal cycling.
• Superior resistance to heat and scaling up to 1000.C.
• Good creep resistance, no structural modification.
• Low friction coefficient for metal/metal sliding properties.
• Work-hardens up to 60% higher than as welded.
• Ductile deposit resistant to tempering.
• High resistance to chemical corrosion.
• High crack resistance.
• Easily machinable by normal cutting tools.
• Weldable in all positions.

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EutecDur N 9120

EutecDur N 9120 shows a fine grain microstructure. It contains a percentage of Chromium, Tungsten and Carbon which falls between those of the other two alloys. CastoDur N 9120 shows a relative resistance with increased deposit hardness.

• Exceptional resistance to heat giving high hot hardness values.
• Good all-round resistance to wear.
• Good arc characteristics.
• Versatility: use with AC or DC (electrode positive or negative).
• Dense deposit with excellent bead formation.

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Cavitec SMA

Specialized, low heat input manual arc electrode for depositing a proprietary alloy system engineered to resist severe cavitation attack and corrosion. Formulation was developed, tested and patented by Hydro-Quebec under the trade name Ireca and exclusively licensed by Eutectic+Castolin for manufacture and distribution under the designation Cavitec. Cavitec represents a new alloy system concept around a high strength cobalt alloyed austenitic stainless steel for combating intense cavitation damage and corrosion often occurring in hydraulic engineering fields such as Francis, Kaplan and pump turbines. Over a decade of practical service trials by Hydro-Quebec, Montreal, Canada, has clearly confirmed the superior performance of Cavitec on hydraulic equipment parts as originally demonstrated by different laboratory tests.

• The ferrous based Cavitec alloy system uses a precise balance of Cr, Co, Si, Mn, N elementadditions to promote the formation of micro crystalline grains characterizedby low stacking fault energies. This means that energy absorbing mechanisms such as planar slip, grain twinning, and rapid strain hardening are favored within the atomic lattice structure thus effectively dampening the intense shock wave impulses generated by cavitation.
• The special basic flux coating facilitates weldability in position to give smooth, regular bead deposits which are easily machined or ground to final dimensions.

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